Smart factory planning program:

1, data collection and management

Data is the blood of the construction of the smart factory, which flows between the application systems. In the process of smart factory operation, design, process, manufacturing, warehousing, logistics, quality, personnel and other business data will be generated, which may come from ERP, MES, APS, WMS, QIS and other application systems respectively. The production process requires timely collection of data such as output, quality, energy consumption, processing accuracy and equipment status, and correlation with orders, processes, and personnel, in order to realize the full traceability of the production process.

2, equipment networking

To realize the smart factory and even industry 4.0, promote the construction of industrial Internet, the realization of the MES application, the most important foundation is to realize M2M, that is, equipment and equipment interconnection, the establishment of factory network.

3, factory intelligent logistics

Promoting the construction of smart factories, intelligent logistics at the production site is very important, especially for discrete manufacturing enterprises. Smart factory planning to minimize ineffective material handling. Many manufacturing companies have established a centralized picking area (Kitting Area) in the assembly plant to centralize the distribution of goods according to each customer order, and to carry out rapid picking and distribution to the assembly line by means of DPS (Digital Picking System), eliminating the line-side warehouse.

4, production quality management and equipment management

Improving quality is the eternal theme of the enterprise, in the smart factory planning, production quality management and equipment management is the core business processes. Implement the concept that quality is designed and produced, not inspected.

5, intelligent plant design

In addition to the intelligent plant water, electricity, steam, network, communications and other pipeline design, but also to plan for the intelligent video surveillance system, intelligent lighting and lighting systems, ventilation and air conditioning systems, intelligent security alarm systems, intelligent access control system, intelligent fire alarm system. With intelligent video surveillance system, you can judge the abnormal situation in the monitoring screen and send out alarms or trigger other actions in the fastest and best way.

6, the application of intelligent equipment

Manufacturing enterprises in the planning of intelligent factories, must pay great attention to the latest development of intelligent equipment. Machine tools and equipment are moving from CNC to intelligent, and many companies use industrial robots when loading and unloading equipment. In the factory of the future, metal additive manufacturing equipment will be combined with cutting processing (subtractive material), molding processing (iso-material) and other equipment to greatly improve the material utilization rate.

7, intelligent production line planning

Intelligent production line is the core of the smart factory planning, companies need to be based on the production line to produce the product family, production capacity and production beat, the use of value stream mapping and other methods to rationalize the planning of intelligent production line.

8, Manufacturing Execution System MES

MES is the focus of the smart factory planning, on the ERP system, connected to the site of the PLC programmable controller, data collector, bar code, testing equipment, etc. MES is designed to strengthen the implementation of MRP planning functions, implementation of the production planning, implementation of the production schedule, real-time feedback on the progress of production:

This is the core of the smart factory planning.



9, paperless production

With the improvement of information technology and the reduction of the cost of intelligent terminals in the smart factory planning can be popularized in the information technology terminals to each workstation. Operators will be able to accept work instructions at the terminal, accept drawings, processes, change orders and other production data, can flexibly adapt to changes in production plans, drawings and process changes.

10, production monitoring and command system

Process industry enterprises in the production line configured with a DCS system or PLC control system, through the configuration software can view the production line the status of each device and instrumentation, but the vast majority of discrete manufacturing enterprises have not yet established production monitoring and command system.

In short, to do a good job of intelligent factory planning, the need for integrated use of these core elements, from various perspectives, from the investment budget, technological advancement, payback period, system complexity, production flexibility and other aspects of the integrated trade-offs, unified planning, the establishment of a forward-looking and effective intelligent factory. The company focuses on the development and promotion of home management software, management consulting, intelligent manufacturing, intelligent marketing, and provides comprehensive and mature solutions for the informatization and management of home furnishing enterprises.