In fact, the most common waste in factories can be divided into eight categories, namely: bad, repair waste, over-processing waste, action waste, handling waste, inventory waste, manufacturing too much, premature waste, waiting for the waste and management waste.
Both want to save costs, but also to ensure that improve efficiency, in the current era of rapid development of the Internet we can choose to observe the production site through the human vision of the abnormal method, that is, "management with the eyes" and the process of monitoring-> Visualization, a variety of color marking, a variety of color marking, and the process of monitoring.
Visualization is the process of identifying and visualizing the various color codes and statuses that are uniform, clear, effective and visible, reflecting initiative and awareness.
Visual Management includes all site management content including Kanban management and visual management, its workplace visual control features include: process system, balanced assembly line, overproduction and less inventory, waste of scrap and action waste, no waste of transportation and so on good work practices. The purpose is for visitors, employees, managers or anyone to be able to enter the factory and get relevant information: such as entry and exit instructions, workflow, methodology, location, job or process status, information, etc.
Manufacturing factories produce a greater number of complex structures, people want to be more clear, fast knowledge and understanding of a data, the traditional two-dimensional graphical charts can not meet the needs of the 3D visualization technology combined with multimedia technology to achieve data processing, through the object of a high degree of simulation type of all-round monitoring, to build a reality based on the effect of the 3D virtual reality, so that the data show more intuitive and easy to understand. Hightopo built a 3D visualization of the SMT factory as follows:
The real-time operation status of the SMT factory machine is shown through the visualization monitoring system. Through the combination of 2D panel and 3D technology, it shows the specific data of the equipment, such as the number of throws, working time, number of sucks and output of the placement machine; the number of good products and the number of straight-throughs as well as the total output of the SPI monitoring, which ensures the validation and control of the printing process; it also includes the number of products monitoring the various different kinds of misassemblies and defects on the PCB in the Automatic Optical Inspection (AOI).HT built 3D Visualizing the automotive manufacturing floor:
The visualization system analyzes and processes data from each piece of equipment by integrating it. It creates statistics on throughput, equipment utilization, and throw rate, and composes intuitive data trend graphs with historical data. Provide reliable data for managers to adjust the production rhythm in time to improve productivity and reflect on the flaws and deficiencies in factory operations. Utilizing the platform and data-driven, effective integration of resources together, avoiding the waste of resources caused by information asymmetry, provides a strong support for production.
The hourly yield on the production line is directly transmitted to the visualization platform, and if the yield falls below the set target level, management is driven to make improvements. Hardware and software are combined to form a self-driven effect by integrating "Internet+IoT+Big Data+Automation Equipment".
Three-dimensional visualization of the factory, through a variety of data presentation forms, to show the multi-dimensional data posture of the "physical space" and "virtual presentation" fusion together, through the sensor acquisition "physical space "All real-time data in the manufacturing process are collected through sensors, and the integrated display and more analysis, simulation, deduction, early warning and monitoring functions are realized in 3D in the "virtual presentation" environment, which can be docked to a variety of production application system platforms (including ERP systems, MES systems, WMS systems, industrial IoT platforms, etc.), and integrated and integrated data can be used in the manufacturing process, which can be used in the manufacturing process of the company. It can be connected to various production application system platforms (including ERP system, MES system, WMS system, industrial IoT platform, etc.), integrated data integration, and full-dimensional data integration.
At the same time, HT 3D visualization technology adopts a B/S architecture, which eliminates the need for users to purchase high-performance graphic workstations to support the 3D visualization system after lightweight model processing in the above equipment visualization process. Users can access the 3D visualization system anytime and anywhere through PC, PAD or smart phone by opening the browser to realize remote monitoring and control. Through the combination of B/S architecture and model lightweight, the technology firstly reduces the pressure on users to purchase high-performance hardware costs to a certain extent, and secondly breaks the limitations of management scenarios that users used to manage in the monitoring room.