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MES system for the factory to bring any benefits?
MES is a new generation of information technology for the manufacturing process, it emphasizes the implementation of manufacturing plans, and in the management layer, the implementation layer, the control layer between the establishment of the correlation between the line, improve the data communication capabilities, is oriented towards the management of the shop floor is very important for an industrial software system, then, the MES and what kind of benefits can be brought to the manufacturing enterprise?

One, the control of the production schedule

Through the optimization of production resources and production order prioritization considerations, so that the production arrangements are more reasonable, to improve the ability to deliver on time, and through the simple and rapid adjustment of the plan to cope with the urgent insertion of the order. MES system can keep abreast of the actual progress of each product and the expected completion of the time of the delivery of the delivery date can be accurately responded to greatly reduce the problem of delays. This greatly reduces the problem of delays.

Second, the control of the production beat

Through data collection, accurate analysis of the actual production process downtime, scrap, idle and other negative factors and related reasons, MES can then use the results of the analysis, reverse guidance and supervision to improve the production of the implementation of the management, the definition of a reasonable production beat, improve production.

Third, the control of equipment

Can be very clear for the definition and monitoring of equipment, and in this way to quantify the standard production, and through the reasonable allocation of production tasks to the equipment, improve equipment utilization, can effectively reduce the time of mold change. At the same time, MES is able to analyze the reasons for equipment downtime, guide equipment, maintenance activities. Real-time monitoring of the state of the equipment, timely response to abnormal and unexpected situations.

Four, the control of materials

MES has a very strong control of materials, can accurately arrange for production, and through the extraction of the BOM, accurate prediction of raw materials and semi-finished products demand, reduce inventory. And according to the precise production arrangements and the actual production schedule, simulation and forecast of raw materials, semi-finished products, product inventory.

Fifth, the control of personnel

MES system scheduling can be based on the quality of personnel for automatic scheduling, in the workshop, the workers are the first-line personnel, the efficiency and quality of finished products, has the most direct impact, according to the results of the plan for accurate statistics on the quality of the personnel and the situation, and at the same time, data collection to accurately assess the performance of the personnel, to achieve the effective control of personnel.

Sixth, the quality of control

MES can record the number of batches of scrap and the reasons for the record of product production of all aspects of the complete information, including all the equipment, operating staff, etc., which can provide sufficient clues and basis for quality analysis, to achieve complete product quality traceability.

With the fierce competition in the market, the higher requirements for product quality and cost, MES system can not only improve the workshop management process, but also a good realization of the intelligent upgrading of the enterprise, to build the core competitiveness of the enterprise to play a key role.